bumpinthenight

VOLUME 054

Things That Go Bump in the Shop

Every shop is haunted. Not by anything dramatic. By small things that happen so often you stop noticing them, the same way you stop hearing the fridge. We went looking for the usual suspects. Here are five, and what finally laid each one to rest.

The Vanishing Driver

You set the driver down. You look at the piece for one second. You reach for the driver and it is not there. It is not on the bench, not under the offcut, not in your apron. Twenty minutes later it turns up somewhere it could not possibly have gone.

Argos docks upright in any 20 mm dog hole, so the driver lives in the bench instead of on it. Reach, use it, drop it back in the hole. It stays exactly where you left it, which is more than the old one ever did. The full story is in Deep Dive: Argos.

The Hole That Swallows

A 20 mm dog hole is a wonderful thing until it is empty. Then it takes screws, washers, small offcuts and a steady diet of dust, and it never gives any of it back. Somewhere under every MFT-style top there is a small graveyard.

AnchorPlugs close the holes you are not using. They are machined magnetic stainless plugs that drop into the grid, and Argos lifts them back out when you need the hole again. More in AnchorPlug: Close the Loop.

The Clamp in the Path

The workpiece is held. The clamp is tight. The clamp is also sitting exactly where the router needs to go next. So you stop, loosen it, move it, re-tighten it, and discover it is now where the sander needs to go.

BenchGrip pods hold the work from underneath with vacuum, so there is nothing on top to work around. The face is clear, the edges are clear, and the only thing the bit meets is the wood.

The Wandering Rail

The rail was lined up. You checked it twice. The cut looks fine until the end of the board, where it is off by a hair, and you know the rail crept somewhere in the middle while you were not looking. Nobody saw it move. Nobody ever does.

Manus holds the guide rail with vacuum. Seal it where you checked it. No clamp gets tightened against it, so nothing nudges it out of line on the way down. We covered it in detail in Deep Dive: Manus.

The Bottomless Bin

You need one screw. It is at the bottom of a bin built for something three times its height, alone, in a corner. You go in with two fingers, then two fingers and a fingernail, then you tip the whole bin out onto the bench and start over.

SYS-ORG half-height bins are 34 mm deep, so small parts sit within reach instead of at the bottom of a well. The screw is where you can see it, and where your fingers can get it.


None of these will make a good campfire story. They are just the things that quietly eat an afternoon. Happy Halloween. May everything you set down be where you left it.

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